Electric Truck Transformation with i-Scan Light
Electric Truck Transformation with i-Scan Light Client Overview IPLTech Electric Pvt. Ltd. approached us with a visionary goal — to convert a conventional truck into a fully electric vehicle. To support this transformation, they required highly accurate CAD data of the existing truck structure, including both the cabin and chassis. Our Contribution Voxel 3D Tech deployed the i-Scan Light API to conduct full-scale 3D scanning of the entire truck. Our team performed comprehensive scans of the vehicle’s external and internal components, ensuring that every dimension was captured with precision. Scope of Work Complete 3D scanning of truck cabin and chassis Delivery of high-resolution mesh data Conversion to CAD-ready formats: .STP and .IGES Outcome The scan data enabled the client to seamlessly move into the electric vehicle redesign process. The precise geometry and CAD models we provided served as the base for engineering modifications and battery integration. The project concluded with the successful transformation of the truck into an electric model. Full Truck Scan (Cabin + Chassis) Detailed view of truck chassis geometry for engineering analysis Scan of cabin area for electrical component layout planning Client Impact Accelerated the EV conversion process with reliable CAD references Minimized design guesswork through real-world scan data Enabled better battery placement and structural modifications Technology Used i-Scan Light API STP and .IGES CAD output generation tools https://www.voxel3dtech.com/wp-content/uploads/2025/01/NTPC-walkthrough-video.mp4 View More All Posts Case study Electric Truck Transformation with i-Scan Light Read More EV Scooter Redesign Support for KEV Autotech India Pvt. Ltd. Read More Precision Mold Scanning with i-Scan Light Read More Press Machine Component Scanning for SMI Amtek Crankshaft Pvt. Ltd. Read More Metrology Solutions for Hydro Plant – NHPC Read More Load More End of Content. Contact Us
EV Scooter Redesign Support for KEV Autotech India Pvt. Ltd.
EV Scooter Redesign Support for KEV Autotech India Pvt. Ltd. Client Overview KEV Autotech India Pvt. Ltd., a growing player in the electric vehicle (EV) segment, needed assistance in resolving design and fitment challenges for one of their EV scooter models. Specifically, they faced issues with the front headlight area where the existing structure did not support proper integration, and the headlight-mudguard interference on speed breakers posed practical usability concerns. They approached Voxel 3D Tech for scanning and design services to support product enhancement. Our Solution We began by conducting a complete 3D scan of the scooter’s front assembly using our proprietary i-Scan Light technology. The precise scan data helped us deeply understand the dimensional constraints and integration issues. Based on the scan, we delivered A redesigned front nose component to accommodate the headlight housing An improved structure that maintained aesthetic continuity and provided mechanical support A revised geometry that eliminated the collision issue between the headlight and mudguard when riding over speed breakers Our design-to-fit approach ensured that the client could go directly into prototyping and testing without trial-and-error iterations. Scope of Work 3D scanning of EV scooter front end Analysis of interference and spatial limitations Design of new front nose part for proper headlight fitment Redesign of affected components to resolve mudguard conflict Delivery of updated CAD files for direct manufacturing Outcome & Benefits Resolved headlight fitment issue with a redesigned nose part Improved clearance between headlight and mudguard during operation Faster design iteration cycle by eliminating manual measurement and guesswork Enhanced product usability and rider experience Contributed to a more robust and market-ready EV scooter design View More All Posts Case study Electric Truck Transformation with i-Scan Light Read More EV Scooter Redesign Support for KEV Autotech India Pvt. Ltd. Read More Precision Mold Scanning with i-Scan Light Read More Press Machine Component Scanning for SMI Amtek Crankshaft Pvt. Ltd. Read More Metrology Solutions for Hydro Plant – NHPC Read More Load More End of Content. Contact Us
Precision Mold Scanning with i-Scan Light
Precision Mold Scanning with i-Scan Light Client: CSDirekt Project Overview Our client needed precise 3D scanning of two mold components to assist with inspection and CAD modeling. Accuracy was critical, as the data would directly influence their manufacturing and quality control processes. Our Solution We utilized our in-house scanning technology, the i-Scan Light API, to capture detailed 3D data of both mold parts. The scanning process focused on preserving intricate surface features, edges, and complex geometries—ensuring the data could be used for high-precision inspection and reverse engineering. Deliverables High-Resolution 3D Scan Data Inspection-Ready Models CAD Support Files (optional if provided) Results & Client Impact Enabled dimensional inspection and design evaluation Improved mold accuracy, reducing trial-and-error adjustments Saved time in product development cycles Reduced cost of rework due to early deviation detection Scan Visuals Full Scan Output of Mold Part 📸 “High-precision 3D scan generated using i-Scan Light” Surface Detail Close-Up 📸 “Zoomed-in view highlighting intricate mold features” Optional Color Mapping or Overlay 📸 “Deviation map visual for dimensional inspection (if available)” Reduced cost of rework due to early deviation detection “Voxel 3D Tech’s scan quality helped us detect minute design deviations. Their quick turnaround and precision gave us full confidence moving forward with mold manufacturing.” — Client Feedback Technology Used i-Scan Light API In-house scanning and processing tools View More All Posts Case study Electric Truck Transformation with i-Scan Light Read More EV Scooter Redesign Support for KEV Autotech India Pvt. Ltd. Read More Precision Mold Scanning with i-Scan Light Read More Press Machine Component Scanning for SMI Amtek Crankshaft Pvt. Ltd. Read More Metrology Solutions for Hydro Plant – NHPC Read More Load More End of Content. Contact Us
Press Machine Component Scanning for SMI Amtek Crankshaft Pvt. Ltd.
Press Machine Component Scanning for SMI Amtek Crankshaft Pvt. Ltd. Client Requirement SMI Amtek Crankshaft Pvt. Ltd. approached Voxel 3D Tech with the need to digitally document several critical components of their press machine, including a complex assembly that featured a large part with a diameter of 1352 mm. Their goal was to create a complete digital archive—both in 2D drawings and 3D CAD formats—that could be used to manufacture spare parts efficiently, thus supporting their internal Total Productive Maintenance (TPM) initiative. Our Solution To minimize production disruption, our team scheduled and executed the entire scanning process during the plant’s shutdown period. Leveraging our proprietary i-Scan Light API, we performed high-precision 3D scanning of the full press machine assembly. Particular attention was given to capturing the geometry of the 1352 mm diameter component with sub-millimeter accuracy. Following scanning, we processed the data to generate high-quality 3D CAD models and 2D technical drawings, tailored to the client’s spare part manufacturing workflow. The data was delivered in standard formats such as .STP and .IGES, making it easy to integrate into their existing design and manufacturing systems. Scope of Work Detailed 3D scanning of entire press machine assembly High-accuracy scan of 1352 mm diameter component Delivery of production-ready 3D CAD models (.STP, .IGES) Generation of corresponding 2D technical drawings Outcome & Benefits Performed scanning during plant shutdown to avoid operational disruptions Delivered highly accurate CAD data for future manufacturing reference Enabled faster spare part development without relying on old samples Reduced downtime risk by supporting proactive TPM practices Enhanced documentation for critical assets to support long-term maintenance View More All Posts Case study Electric Truck Transformation with i-Scan Light Read More EV Scooter Redesign Support for KEV Autotech India Pvt. Ltd. Read More Precision Mold Scanning with i-Scan Light Read More Press Machine Component Scanning for SMI Amtek Crankshaft Pvt. Ltd. Read More Metrology Solutions for Hydro Plant – NHPC Read More Load More End of Content. Contact Us
Metrology Solutions for Hydro Plant – NHPC
Metrology Solutions for Hydro Plant – NHPC Client Overview NHPC (National Hydroelectric Power Corporation) is a leading organization in India’s power sector, dedicated to the planning, development, and operation of hydroelectric projects. For one of their key hydro plants, NHPC partnered with Voxel 3D Tech to implement advanced metrology solutions to support precision manufacturing, installation, maintenance, and asset lifecycle management of their turbine systems. Challenges & Requirements NHPC required high-precision solutions for multiple aspects of their hydro plant operation: Accurate measurement of turbine components during manufacturing Precise alignment during installation to ensure optimal turbine performance Inspection and monitoring for predictive maintenance Better asset management through reliable data capture Our Solution Voxel 3D Tech deployed high-resolution 3D scanning technology to address each of NHPC’s operational requirements across the turbine lifecycle. Our solution was focused on four key pillars: Manufacturing Precision Delivered precise measurements of turbine components using advanced 3D scanning Helped NHPC meet stringent quality standards for hydro turbine production Alignment and Installation Used 3D scanning to ensure accurate alignment of turbines during installation Helped maximize energy efficiency and reduce mechanical stress over time Maintenance and Monitoring Conducted detailed 3D inspections for early detection of wear, misalignment, or deformation Enabled predictive maintenance, reducing unplanned downtime Asset Management Provided accurate metrology data for better asset lifecycle decisions Supported NHPC in enhancing the reliability and cost-effectiveness of the hydro facility https://www.voxel3dtech.com/wp-content/uploads/2025/01/NTPC-walkthrough-video.mp4 View More All Posts Case study Electric Truck Transformation with i-Scan Light Read More EV Scooter Redesign Support for KEV Autotech India Pvt. Ltd. Read More Precision Mold Scanning with i-Scan Light Read More Press Machine Component Scanning for SMI Amtek Crankshaft Pvt. Ltd. Read More Metrology Solutions for Hydro Plant – NHPC Read More Load More End of Content. Contact Us
3D Scanning of Rashtrapati Bhavan (President’s House, India)
3D Scanning of Rashtrapati Bhavan (President’s House, India) Client: CSDirekt Project Background CSDirekt, a leading experiential marketing and event execution company, approached Voxel 3D Tech to support a prestigious project: enabling a laser projection show at Rashtrapati Bhavan — the official residence of the President of India. To execute this high-precision visual experience, CSDirekt required a detailed 3D model of the entire façade and structure of Rashtrapati Bhavan. This model would serve as the foundation for projection mapping and spatial planning for the laser show. Our Role Voxel 3D Tech was brought on board to provide high-resolution terrestrial laser scanning (TLS) of the Rashtrapati Bhavan structure. Using our FARO Focus 350 laser scanner, we carried out a comprehensive scan of the building exterior. This scanner allowed us to capture: Extremely high-accuracy point cloud data Architectural details with millimeter-level precision Complete 360-degree coverage for projection surface mapping Deliverables Cleaned and aligned point cloud data Detailed 3D model of Rashtrapati Bhavan’s exterior Output in required formats for visualization and laser show integration Technology Used TLS Scanner: FARO Focus 350 Software: SCENE for point cloud processing and model generation Deliverables: 3D CAD model compatible with projection planning systems Outcome & Benefits Delivered a precise and reliable 3D model of one of India’s most iconic heritage structures Enabled the client to accurately plan and align the laser projection show Ensured smooth execution of a high-visibility government event Demonstrated our capability to handle cultural and heritage-sensitive scanning projects with accuracy and professionalism https://www.voxel3dtech.com/wp-content/uploads/2025/01/NTPC-walkthrough-video.mp4 View More All Posts Case study Electric Truck Transformation with i-Scan Light Read More EV Scooter Redesign Support for KEV Autotech India Pvt. Ltd. Read More Precision Mold Scanning with i-Scan Light Read More Press Machine Component Scanning for SMI Amtek Crankshaft Pvt. Ltd. Read More Metrology Solutions for Hydro Plant – NHPC Read More Load More End of Content. Contact Us